Grain-systems PNEG-1510 Uživatelský manuál

PNEG-1510Top Dry 24', 30' and 36' Manual BatchConstruction and Owner’s ManualPNEG-1510Date: 02-18-13

3. Foundation Requirements10 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchCircular Foundation FormFigure 3B Prepare the FoundationHa

3. Foundation RequirementsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 11Octagonal Foundation FormThere are two (2) styles of founda

3. Foundation Requirements12 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchInline Centrifugal Fan PadPlacement of the Fan Pad: GSI Tr

3. Foundation RequirementsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 13Duct and Drying Fan Pad OptionalPlacement of the Duct Fan P

3. Foundation Requirements14 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchFrost Free Foundation Top Dry BinsDiameter of Bin: 24&apos

3. Foundation RequirementsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 15Frost Free PadNOTES:1. Foundation site should be well drain

3. Foundation Requirements16 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchAnchor Bolt PlacementHaving poured and leveled the concret

PNEG-1510 Top Dry 24', 30' and 36' Manual Batch 174. HardwareHardware/Bolting RequirementsIMPORTANT: Do not tighten bolts to exceed the

4. Hardware18 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchRefer to Top Dry Tank Bolting Requirements for Complete Bolt Usage0.3125&

4. HardwarePNEG-1510 Top Dry 24', 30' and 36' Manual Batch 19Refer to Top Dry Tank Bolting Requirements for Complete Bolt Usage (Contin

2 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch

4. Hardware20 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchLocation of AccessoriesBelow is a typical Top Dry bin layout showing sugg

4. HardwarePNEG-1510 Top Dry 24', 30' and 36' Manual Batch 21Very ImportantFigure 4B Sheet Shown as Viewed from the Inside of BinAll 4.

22 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch5. Sidewall ConstructionSidewall GaugesNOTE: Fan entrance sheets and plenum access do

5. Sidewall ConstructionPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 23Sidewall Erection InstructionsBefore bolting the sidewall she

5. Sidewall Construction24 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchCaulking DetailNOTE: The rope caulking is installed before e

5. Sidewall ConstructionPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 25Sidewall Construction InstructionsFigure 5C Using correct siz

5. Sidewall Construction26 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchLifting Jacks and BracketsNOTE: The number of lifting jacks

5. Sidewall ConstructionPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 27Lifting Jack UsageGive some thought before starting the bin o

28 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch6. Stiffener DetailsStiffener GaugesNOTE: All Top Dry bin stiffeners are mounted on t

6. Stiffener DetailsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 29Outside StiffenersThe XX in the part numbers at the bottom will i

Table of ContentsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 3ContentsChapter 1 Safety ...

6. Stiffener Details30 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchOutside Stiffeners (Continued)Figure 6A

6. Stiffener DetailsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 31Top Stiffener Starting LocationRefer to Figure 6B, for proper loc

6. Stiffener Details32 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchStiffener Installation and LocationWhen installing bottom stiffen

6. Stiffener DetailsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 33Bolting Requirements Two (2) Stiffeners per Sidewall SheetAll bol

6. Stiffener Details34 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchStiffener and Seam LocationsFigure 6E

PNEG-1510 Top Dry 24', 30' and 36' Manual Batch 357. “C” ChannelsStiffener to “C” Channel Bracket InstallationInstall the stiffeners on

7. “C” Channels36 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch“C” Channel InstallationFasten the rolled “C” eave members to the wal

7. “C” ChannelsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 37Center Collar AssemblyAdd channel braces and brace plates to center co

38 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch8. InstallationRafter Installation and Floor Support Angle AttachmentWhen installing

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 39Purlin Installation24' Intermediate PurlinCounting up from the lo

Table of Contents4 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchChapter 9 Assembly ...

8. Installation40 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch30' Intermediate PurlinThe upper purlins are bolted using 5/16&q

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 4136' Intermediate PurlinThe upper purlins are bolted using 5/16&qu

8. Installation42 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchDump Hopper InstallationPre-assemble the dump hoppers, dump brackets

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 4324' Leveling Band Post InstallationInstall the leveling band post

8. Installation44 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch30' Leveling Band Post InstallationInstall the leveling band pos

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 4536' Leveling Band Post InstallationInstall the leveling band post

8. Installation46 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchFlashing Bolt InstallationInstall the eave flashing bolts (5/16"

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 47Eave Flashing Installation (Continued)Figure 8L Eave Flashing SpliceTh

8. Installation48 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchOuter Dump ChutesBolt a angle dam (TD-100598) to each dump chute usin

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 49Intermediate Dump ChutesInstall a 1/4" nut up each leg of (S-4748

PNEG-1510 Top Dry 24', 30' and 36' Manual Batch 51. SafetySafety GuidelinesThis manual contains information that is important for you,

8. Installation50 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch24' Leveling Band LocationPosition leveling bands as shown in Fi

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 5130' Leveling Band LocationAdd leveling bands as shown in the rele

8. Installation52 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch30' Leveling Band Locations (Continued)Outer Leveling BandsFigur

8. InstallationPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 5336' Leveling Band LocationAdd leveling bands as shown in the rele

8. Installation54 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch36' Leveling Band Locations (Continued)Number 3 Set of Leveling

PNEG-1510 Top Dry 24', 30' and 36' Manual Batch 559. AssemblyCenter Cone AssemblyBolt the sections together to form perforated cone as

9. Assembly56 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchRoof AssemblySpecial InstructionsSee roof installation manual located wit

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 57Pulley AssemblyFinish assembling the center collar by adding the cross cha

9. Assembly58 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchDump Chute Chain AssemblyAttach all dump chute chains directly to the lif

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 59Dump Chute Chain Assembly (Continued)Figure 9G Figure 9H NOTE: Field cut r

6 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch2. DecalsRoof Damage Warning and DisclaimerExcessive vacuum (or pressure) may damage r

9. Assembly60 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchWinch AssemblyComplete erection of bin. Install winch as shown using 5/16

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 61Fan Entrance SheetsFigure 9J 24'' through 36'' fansFig

9. Assembly62 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchTop Dry Access Door Assembly (TD-100996)1. Assemble the Z-frames (TD-1009

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 63Detailed Layout for Proper Location of PlatformsFigure 9M

9. Assembly64 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchAccess Door Platform (TDP-5012)Before assembly of any platform, read the

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 65Large Platform Assembly for 42" FanBefore assembly of any platform, r

9. Assembly66 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchLarge Platform Assembly for 42" Fan (Continued)Figure 9P Ref # Part

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 67Large Platform Assembly (Continued) (for 1 fan systems or #2 fan on 2 fan

9. Assembly68 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch42" Fan Diffuser Instructions and InstallationBolt the long side of

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 6942" Fan Diffuser Instructions and Installation (Continued)Attach fron

2. DecalsPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 7ATTENTION: The decal shown below should be present on the outside of the door

9. Assembly70 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchCross Over Platform Assembly (for use with stairs) (TDP-5013)Before assem

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 71Perforated Center BandDrill six (6) 3/8" diameter holes equally space

9. Assembly72 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchOptional Rotary Switch Roof LocationsFigure 9W Overhead View of Optional

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 73Optional Installation of Roof Mounted Level SwitchesDrill 2" diameter

9. Assembly74 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchOptional Installation of Wall Mounted Rotary SwitchesIMPORTANT: Wall moun

9. AssemblyPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 75Transition Installation (TR-4734)Before cutting the opening check that TR-

9. Assembly76 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchTransition Assembly (TR-4734)Figure 9AB Ref # Part # Description1 TR-4724

PNEG-1510 Top Dry 24', 30' and 36' Manual Batch 7710. Accessories2 Ring Door Installation InstructionsBefore starting to install, be su

10. Accessories78 PNEG-1510 Top Dry 24', 30' and 36' Manual Batch2 Ring Door AssemblyFigure 10B

10. AccessoriesPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 792 Ring Door Assembly Parts ListRef #Part #DescriptionQty12'-27&ap

2. Decals8 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchATTENTION: The decal shown below should be present on the outside of the doo

10. Accessories80 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchOptional Bin Step Assembly (WD-042)Figure 10C

10. AccessoriesPNEG-1510 Top Dry 24', 30' and 36' Manual Batch 81Base AngleOnce the door frame has been placed and secured, continue ad

82 PNEG-1510 Top Dry 24', 30' and 36' Manual BatchNOTES

PNEG-1510 Top Dry 24', 30' and 36' Manual Batch 8311. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants produc

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

PNEG-1510 Top Dry 24', 30' and 36' Manual Batch 93. Foundation RequirementsFoundation Requirements for Top Dry Bins (4.00" Top Dry