Grain-systems PNEG-365 Uživatelský manuál stáhnout pdf

Grain Systems, Inc. Assumption, Ill.

18' Manual Batch

2 x 4 Center Stake

Spike

Pointed Stake

Foundation Line

Figure #1

SITE PREPARATION

1.SELECTING THE PROPER SITE

The selected site should be level, firm, and free from underlying debris. The bin can be installed satisfactorily

on slopes, but as the slope increases, additional labor and materials are required for the foundation. The

concrete foundation surface must be level. If some fill is required, it should be watered and tamped

thoroughly to prevent uneven settling from the weight of the bin. Naturally, the site must allow convenient

access for easy loading and unloading, plus provide additional space for future units. Also, consider the

positioning of handling equipment, availability of electricity, and the placement of fans, heaters, and gas

tanks.

2.SCRIBE THE DIAMETER

Having determined the center of the site, drive a small 2 x 4 in the ground to mark the center point of the

foundation. The top of the stake should be the same height as the finished foundation will be. Using one large

spike, nail a straight 2 x 4 (approximately 2 feet longer than the radius of the bin) to the top of the center stake.

This will enable it to swivel. Along the opposite end at a distance given in the foundation layout table, attach

a sharply pointed stake. The swiveling 2 x 4 will act as a compass, enabling you to scribe the correct diameter

of your foundation and later locate the anchor and stiffener bolt locations. (NOTE: Making the 2 x 4 two feet

longer than the radius will allow the 2 x 4 to also be used as a leveling device and for pulling concrete.)

Foundation Radius

Two Feet

FOUNDATION REQUIREMENTS

ALL FOUNDATION SPECIFICATIONS SHALL BE CONSTRUED AS RECOMMENDATIONS

ONLY. BECAUSE OF THE MANY VARIABLE CONDITIONS IN AN ACTUAL INSTALLATION,

GRAIN SYSTEMS, INC. ASSUMES NO LIABILITY FOR RESULTS ARISING FROM THE USE

OF SUCH RECOMMENDATIONS.

REV. 9-30-96

1 2 3 4 5 6 ... 49 50

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Strany 1 - FOUNDATION REQUIREMENTS

1Grain Systems, Inc. Assumption, Ill.18' Manual Batch2 x 4 Center StakeSpikePointed StakeFoundation LineFigure #1SITE PREPARATION1.SELECTING THE

Strany 2 - CIRCULAR FOUNDATION FORM

Grain Systems, Inc. Assumption, Ill.1018' Manual BatchAll 4.00" corrugated sidewall sheets must be placed correctly.All 4.00" corrugat

Strany 3 - OCTAGONAL FOUNDATION FORM

11Grain Systems, Inc. Assumption, Ill.18' Manual BatchTop Dry BinTDM18-4TDM18-5TDM18-6TDM18-7Sidewall Gauges20 20 20 20 (18)20 20

Strany 4 - Figure #4

Grain Systems, Inc. Assumption, Ill.1218' Manual BatchOUTSIDE STIFFENERS• The XX in the part numbers at the bottom will identify the Stiffener&

Strany 5 - ANCHOR BOLT LAYOUT

13Grain Systems, Inc. Assumption, Ill.18' Manual BatchSIDE VIEW4.00"5/16" X 3/4" BIN BOLT(S-275)Figure #11DETAIL "A"DET

Strany 6 - HARDWARE/BOLTING REQUIREMENTS

Grain Systems, Inc. Assumption, Ill.1418' Manual BatchSTIFFENER SPLICE DETAILSOFFSET JOINT CONNECTIONDETAIL3/8" DIA. HEX FLANGEDHEAD BOLT (

Strany 7 - REV. 9-28-96

15Grain Systems, Inc. Assumption, Ill.18' Manual BatchAll bolts are standard bin bolts with neoprene washers. For horizontal and vertical seam

Strany 8 - 1.873"

Grain Systems, Inc. Assumption, Ill.1618' Manual BatchSTIFFENER & SEAM LOCATIONSHorizontal SeamHorizontal SeamHorizontal SeamHorizontal Seam

Strany 9 - Figure #8

17Grain Systems, Inc. Assumption, Ill.18' Manual BatchFigure #15REV. 1-25-96CAULKING DETAILBefore bolting the sidewall sheets together, check th

Strany 10 - VERY IMPORTANT!

Grain Systems, Inc. Assumption, Ill.1818' Manual BatchLeave these 7bolts out of eachstiffenerEave flashingholesTop Two RingsAfter assembling the

Strany 11 - Figure #9

19Grain Systems, Inc. Assumption, Ill.18' Manual BatchSTIFFENER AND BRACKET INSTALLATIONInstall the stiffeners on the outside of the bin (as sho

Strany 12 - Figure #10

Grain Systems, Inc. Assumption, Ill.218' Manual Batch3.PREPARE THE FOUNDATIONHaving scribed the diameter of your foundation, proceed by digging

Strany 13 - Figure #11

Grain Systems, Inc. Assumption, Ill.2018' Manual Batch"C" CHANNEL INSTALLATIONFasten the rolled "C" eave members to the wall

Strany 14 - STIFFENER SPLICE DETAILS

21Grain Systems, Inc. Assumption, Ill.18' Manual BatchCENTER COLLAR ASSEMBLYAdd channel braces and brace plates to center collar as shown using

Strany 15 - BOLTING REQUIREMENTS

Grain Systems, Inc. Assumption, Ill.2218' Manual BatchWhen installing the rafters, set the lower clip end on the "C" eave member. Lea

Strany 16 - Figure #14

23Grain Systems, Inc. Assumption, Ill.18' Manual BatchTD-100647Dump HopperAssemblyS-72215/16" x 3/4"Self-Tapping ScrewsTD-100654Flashi

Strany 17 - CAULKING DETAIL

Grain Systems, Inc. Assumption, Ill.2418' Manual BatchREV. 9-30-96Figure #26Leveling Band Post2nd hole from sidewallLeveling Band Post6th hole f

Strany 18 - Figure #16

25Grain Systems, Inc. Assumption, Ill.18' Manual BatchFLASHING BOLT INSTALLATIONInstall the eave flashing bolts (5/16" x 1.1/4") throu

Strany 19 - Figure #19

Grain Systems, Inc. Assumption, Ill.2618' Manual Batch#10 Self-drilling Screws(S-280)TD-100648Eave Flashing(as viewed from inside the bin)TD-100

Strany 20 - Figure #20

27Grain Systems, Inc. Assumption, Ill.18' Manual BatchBolt the sections together to form perforated cone as shown below. Use 1/4" x 5/8&qu

Strany 21 - Figure #22

Grain Systems, Inc. Assumption, Ill.2818' Manual BatchFigure #32REV. 9-30-96TD-100660 7.2"TD-100662 15.2"TD-100661 10"TD-100660 7

Strany 22 - Figure #23

29Grain Systems, Inc. Assumption, Ill.18' Manual BatchS-396 3/8" NutsS-845 FlatwasherTD-100039Sm. Pulley BracketField drill 1/2" dia.

Strany 23 - Figure #25

3Grain Systems, Inc. Assumption, Ill.18' Manual Batch6" x 6" Wire MeshTOP VIEW2" x 8" FormsFoundation LineFooting TrenchFigu

Strany 24 - Figure #26

Grain Systems, Inc. Assumption, Ill.3018' Manual BatchDUMP CHUTE CHAIN ASSEMBLYAttach all 18 dump chute chains directly to the lift plate as sho

Strany 25 - (S-280) screws

31Grain Systems, Inc. Assumption, Ill.18' Manual BatchField cut notchRound corners toprevent tearingWINCH ASSEMBLYFigure #35Roof LadderSupport C

Strany 26 - FLASHING SPLICE INSTALLATION

Grain Systems, Inc. Assumption, Ill.3218' Manual BatchTD-10068036" Fan Entrance SheetTD-100099Fan Adapter (28")TD-100098Fan Adapter (2

Strany 27 - CENTER CONE INSTALLATION

33Grain Systems, Inc. Assumption, Ill.18' Manual BatchREV. 9-30-96ACCESS DOOR WELDMENT ASSEMBLYDOOR COVERACD-4504ACD-4513ACD-45145/16" X 3/

Strany 28 - Figure #31

Grain Systems, Inc. Assumption, Ill.3418' Manual BatchRemember to attach lifting brackets to the stiffeners. A special optional lifting bracket

Strany 29 - Figure #33

35Grain Systems, Inc. Assumption, Ill.18' Manual BatchFigure #41InsideLadderTDP-5008Sidewall BraceOutsideLadderTD-100686Small PlatformVertical S

Strany 30 - Figure #34

Grain Systems, Inc. Assumption, Ill.3618' Manual Batch231111064IMPORTANT: Position supportas shown for proper fit.Before assembly of any platfor

Strany 31 - Figure #36

37Grain Systems, Inc. Assumption, Ill.18' Manual BatchFigure #43SMALL PLATFORM ASSEMBLYFor 36" Fans and Smaller orwith #1 fan when two 36&q

Strany 32 - FAN ENTRANCE SHEETS

Grain Systems, Inc. Assumption, Ill.3818' Manual Batch526473Figure #44When bolting stiffener to sidewallat locations where platformsupports are

Strany 33 - Figure #38

39Grain Systems, Inc. Assumption, Ill.18' Manual Batch6784Figure #45Key Part No. Description Quantity Weight1 LS-371 Platform Vertical Angle 2 7

Strany 34 - Figure #39

Grain Systems, Inc. Assumption, Ill.418' Manual BatchRing Number 5678b 1'-0" 1'-0" 1'-0" 1'-7"N 2222Outs

Strany 35 - Figure #41

Grain Systems, Inc. Assumption, Ill.4018' Manual BatchMeasure down 24.1/2"from first hole in roofsheet and drill hole forband clip.TD-10010

Strany 36 - Figure #42

41Grain Systems, Inc. Assumption, Ill.18' Manual BatchOPTIONAL ROTARY SWITCH ROOF LOCATIONREV. 9-30-96Overhead View of optional rotary Switch Lo

Strany 37 - SMALL PLATFORM ASSEMBLY

Grain Systems, Inc. Assumption, Ill.4218' Manual BatchINSTALLATION OF OPTIONAL ROOF-MOUNTED LEVEL SWITCHESAttach flex-coupling to the power-pak

Strany 38 - SMALL PLATFORM

43Grain Systems, Inc. Assumption, Ill.18' Manual BatchWall Mount Rotary SwitchTAF-610654.00" Corrugation2.66" Corrugation3412Outside o

Strany 39 - TDP-5013

Grain Systems, Inc. Assumption, Ill.4418' Manual BatchFigure #50Note: Entrance collar sidebracket (TR-4731) flangemust be installed to theinside

Strany 40 - PERFORATED CENTER BAND

45Grain Systems, Inc. Assumption, Ill.18' Manual BatchSizing angle is to beinstalled on inside of binsidewall sheet as shown.The flanges on tran

Strany 41 - Figure #47

Grain Systems, Inc. Assumption, Ill.4618' Manual BatchTWO RING DOOR INSTALLATION INSTRUCTIONSREV. 9-30-964.00" CorrugationWD-6133 18'

Strany 42 - Figure #48

47Grain Systems, Inc. Assumption, Ill.18' Manual Batch2-RING DOOR ASSEMBLYFigure #53DOOR HOLD BACK DETAILREV. 9-30-96DOOR FRAME ASSEMBLY

Strany 43 - Note: Wall mounted

Grain Systems, Inc. Assumption, Ill.4818' Manual BatchPARTS LIST FOR 2-RING DOORSPART NUMBER PART NUMBER QUANTITY QUANTITY 12'-27'

Strany 44 - AS VIEWED FROM INSIDE BIN

49Grain Systems, Inc. Assumption, Ill.18' Manual BatchOPTIONAL BIN STEP ASSEMBLYFigure #54WD-042WD-041-2WD-1984WD-041-1Field drill holes in sid

Strany 45 - Figure #51

5Grain Systems, Inc. Assumption, Ill.18' Manual BatchBolt ChordWork BothDirectionsSight AcrossStartingPointBolt Radius3"12"3"Figu

Strany 46 - Figure #52

Grain Systems, Inc. Assumption, Ill.5018' Manual Batch5/16" x 1.1/4"Bin BoltB-6753Base AngleBASE STIFFENER SHIMFigure #55FC-42077Base

Strany 47 - Figure #53

Grain Systems, Inc. Assumption, Ill.618' Manual BatchHARDWARE/BOLTING REQUIREMENTSNOTE: Grade 2 bolts are designated with a plain head.NOTE: G

Strany 48 - PARTS LIST FOR 2-RING DOORS

7Grain Systems, Inc. Assumption, Ill.18' Manual BatchREV. 9-28-96This bolt is used to connect horizontal and vertical seams for 13 gage and thin

Strany 49 - Figure #54

Grain Systems, Inc. Assumption, Ill.818' Manual BatchSIDE VIEWREFER TO TOP DRY TANK BOLTING REQUIREMENTSFOR COMPLETE BOLT USAGE1.000"1.377&

Strany 50 - BASE ANGLE

9Grain Systems, Inc. Assumption, Ill.18' Manual BatchLOCATION OF ACCESSORIESBelow is a typical Top Dry bin layout showing suggested locations of

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