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PNEG-1276
Top Dry Autoflow Construction
Manual 24', 30' and 36'
Construction and Owners Manual
PNEG-1276
Date: 11-29-12
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Strany 1 - Top Dry Autoflow Construction

PNEG-1276Top Dry Autoflow ConstructionManual 24', 30' and 36'Construction and Owner’s ManualPNEG-1276Date: 11-29-12

Strany 2

3. Foundation Requirements10 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Foundation Requirements for Top Dry Bins (

Strany 3 - Contents

3. Foundation RequirementsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 11Foundation Requirements for Top Dry Bins (4

Strany 4 - Table of Contents

3. Foundation Requirements12 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Inline Centrifugal Fan PadPlacement of the

Strany 5 - Safety Guidelines

3. Foundation RequirementsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 13Duct and Drying Fan Pad OptionalPlacement o

Strany 6 - CAUTION!

3. Foundation Requirements14 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Anchor Bolt PlacementHaving poured and lev

Strany 7 - DO NOT ENTER this bin!

3. Foundation RequirementsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 15Frost Free Pad (Top Dry Bins)NOTES:1. Found

Strany 8 - UNLOADING INSTRUCTIONS:

3. Foundation Requirements16 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Frost Free Foundation (Top Dry Bins)Diamet

Strany 9 - Scribe the Diameter

PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 174. HardwareHardware/Bolting RequirementsIMPORTANT: Do not tighten bol

Strany 10 - Alternate Foundation Forms

4. Hardware18 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Refer to Top Dry Tank Bolting Requirements for Complete B

Strany 11 - Place the Reinforcement

4. HardwarePNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 19Refer to Top Dry Tank Bolting Requirements for Complete Bo

Strany 12 - Inline Centrifugal Fan Pad

2 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'

Strany 13 - 3. Foundation Requirements

4. Hardware20 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Location of AccessoriesBelow is a typical Top Dry bin lay

Strany 14 - Anchor Bolt Placement

4. HardwarePNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 21Very ImportantFigure 4C Sheet Shown as Viewed from the Ins

Strany 15 - Frost Free Pad (Top Dry Bins)

22 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'5. Sidewall ConstructionSidewall GaugesNOTE: Fan entrance sheets and

Strany 16

5. Sidewall ConstructionPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 23Sidewall Erection InstructionsBefore bolting

Strany 17 - Hardware/Bolting Requirements

5. Sidewall Construction24 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Sidewall Erection Instructions (Continued)Af

Strany 18 - 4. Hardware

5. Sidewall ConstructionPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 25Caulking Detail (Continued)Using correct size

Strany 19 - Usage (Continued)

5. Sidewall Construction26 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Lifting Jack UsageGive some thought before s

Strany 20 - Location of Accessories

PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 276. Stiffener DetailsStiffener GaugesNOTE: All Top Dry bin stiffeners

Strany 21 - Very Important

6. Stiffener Details28 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Outside StiffenersThe XX in the part numbers at

Strany 22 - Sidewall Gauges

6. Stiffener DetailsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 29Top Stiffener Starting LocationRefer to Figure 6C

Strany 23 - 5. Sidewall Construction

Table of ContentsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 3ContentsChapter 1 Safety ...

Strany 24 - Caulking Detail

6. Stiffener Details30 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Stiffener Installation and LocationWhen installi

Strany 25 - Lifting Jacks and Brackets

6. Stiffener DetailsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 31Bolting RequirementsTwo (2) Stiffeners per Sidewa

Strany 26 - Lifting Jack Usage

32 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'7. “C” ChannelsStiffener to “C” Channel Bracket InstallationInstall t

Strany 27 - Stiffener Gauges

7. “C” ChannelsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 33“C” Channel InstallationFasten the rolled “C” eave mem

Strany 28 - Outside Stiffeners

7. “C” Channels34 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Center Collar AssemblyAdd channel braces and brace pl

Strany 29 - 6. Stiffener Details

7. “C” ChannelsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 35Position the center collar at the center of the bin an

Strany 30

36 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'8. InstallationRafter Installation and Floor Support Angle Attachment

Strany 31 - Stiffener and Seam Locations

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 37Purlin Installation24' Intermediate PurlinCountin

Strany 32 - 7. “C” Channels

8. Installation38 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'30' Intermediate PurlinThe upper purlins are bol

Strany 33 - 36' TD-100731

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 3936' Intermediate PurlinThe upper purlins are bolt

Strany 34 - 36' TD-100730

Table of Contents4 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Chapter 9 Assembly ...

Strany 35

8. Installation40 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Dump Hopper InstallationPre-assemble the dump hoppers

Strany 36 - 8. Installation

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 41Flashing Bolt InstallationInstall the eave flashing bo

Strany 37 - 24' Intermediate Purlin

8. Installation42 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Eave Flashing Installation (Continued)Figure 8J Eave

Strany 38 - 30' Intermediate Purlin

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 43Outer Dump ChutesBolt a angle dam (TD-100598) to each

Strany 39 - 36' Intermediate Purlin

8. Installation44 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'24' Leveling Band Post InstallationInstall the l

Strany 40 - Floor Sheet Installation

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 4530' Leveling Band Post InstallationInstall the le

Strany 41 - Eave Flashing Installation

8. Installation46 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'36' Leveling Band Post InstallationInstall the l

Strany 42 - Eave Flashing Splice

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 4724' Leveling Band LocationPosition leveling bands

Strany 43 - Outer Dump Chutes

8. Installation48 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'30' Leveling Band LocationInner Leveling BandsFi

Strany 44

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 4930' Leveling Band Locations (Continued)Outer Leve

Strany 45

PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 51. SafetySafety GuidelinesThis manual contains information that is imp

Strany 46 - Leveling Band Installation

8. Installation50 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'36' Leveling Band LocationInner Leveling BandsFi

Strany 47

8. InstallationPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 5136' Leveling Band Locations (Continued)Number 3 S

Strany 48 - Middle Leveling Bands

52 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'9. AssemblyPulley AssemblyPosition the pulley assembly to the cross a

Strany 49 - Outer Leveling Bands

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 53Dump Chute Chain AssemblyAttach all dump chute chains dire

Strany 50

9. Assembly54 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Dump Chute Chain Assembly (Continued)Figure 9D

Strany 51

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 55Center Cone AssemblyBolt the sections together to form per

Strany 52 - Pulley Assembly

9. Assembly56 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Roof AssemblySpecial InstructionsSEE ROOF INSTALLATION MA

Strany 53 - Dump Chute Chain Assembly

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 57Perforated Center BandDrill 3/8" diameter holes equal

Strany 54 - 9. Assembly

9. Assembly58 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'42" Fan Diffuser Instructions and InstallationBolt t

Strany 55 - Center Cone Installation

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 5942" Fan Diffuser Instructions and Installation (Conti

Strany 56 - Special Instructions

6 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'2. DecalsRoof Damage Warning and DisclaimerExcessive vacuum (or pressu

Strany 57 - Perforated Center Band

9. Assembly60 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Fan Entrance SheetsFigure 9K 24" through 36" Fa

Strany 58

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 61Detailed Layout for Proper Location of PlatformsFigure 9M

Strany 59

9. Assembly62 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Access Door Platform (TDP-5012)Before assembly of any pla

Strany 60 - Fan Entrance Sheets

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 63Small Platform AssemblyFor 36" Fans and Smaller or wi

Strany 61

9. Assembly64 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Small Platform Assembly (Continued)36" Fans and Smal

Strany 62

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 65Large Platform AssemblyFor 42" FanBefore assembly of

Strany 63 - Small Platform Assembly

9. Assembly66 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Large Platform Assembly (Continued)For 1 Fan Systems or #

Strany 64

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 67Cross Over Platform Assembly for Use with Stairs (TDP-5013

Strany 65 - Large Platform Assembly

9. Assembly68 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Transition Installation (TR-4734)BEFORE CUTTING THE OPENI

Strany 66

9. AssemblyPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 69Transition Assembly (TR-4734)Figure 9W Ref # Part # Descri

Strany 67

2. DecalsPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 7ATTENTION: The decal shown below should be present on the out

Strany 68

9. Assembly70 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Top Dry Access Door Assembly (TD-100996)1. Assemble the Z

Strany 69 - Transition Assembly (TR-4734)

PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 7110. Accessories2 Ring Door Installation and AccessoriesBefore startin

Strany 70

10. Accessories72 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'2 Ring Door AssemblyFigure 10B

Strany 71 - 10. Accessories

10. AccessoriesPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 732 Ring Door Assembly Parts ListRef #Part #DescriptionQ

Strany 72 - 2 Ring Door Assembly

10. Accessories74 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'Optional Bin Step Assembly (WD-042)Figure 10C

Strany 73

10. AccessoriesPNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 75Base AngleOnce the door frame has been placed and secu

Strany 74

76 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'NOTES

Strany 75 - Base Stiffener Shim

PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 7711. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”)

Strany 76

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

Strany 77 - Conditions and Limitations:

2. Decals8 PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36'ATTENTION: The decal shown below should be present on the ou

Strany 78 - CN-302668

PNEG-1276 Top Dry Autoflow Construction Manual 24', 30' and 36' 93. Foundation RequirementsFoundation Requirements for Top Dry Bins (4.

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