Grain-systems PNEG-1797 Uživatelský manuál

PNEG-1797CE Approved T-Series Tower DryerOperation ManualPNEG-1797Date: 06-11-12

1. Safety10 PNEG-1797CE CE Approved T-Series Tower Dryer7. NEVER attach lifting equipment to ladders or platforms.8. When working on the equipment, NE

1. SafetyPNEG-1797CE CE Approved T-Series Tower Dryer 11Figure 1C 9. You may also need to lock out any associated equipment attached to the dryer.10.

1. Safety12 PNEG-1797CE CE Approved T-Series Tower DryerPrecautions to Reduce Risk of FireWhilst the dryer has been designed to minimize the risk of i

PNEG-1797CE CE Approved T-Series Tower Dryer 132. DecalsSafety decals must be read and understood by all people in and around the dryer area. If any s

2. Decals14 PNEG-1797CE CE Approved T-Series Tower Dryer Isolate and lock from power before removing guards or opening enclosure Replace

2. DecalsPNEG-1797CE CE Approved T-Series Tower Dryer 15Do not stand on rotating drumSerious injury may resultDC-2212Rotating drum belowDC-2212DC-2212

2. Decals16 PNEG-1797CE CE Approved T-Series Tower DryerConfined SpaceHigh TemperatureExposed fan and belt driveAutomatic machineryNo unauthorized acc

2. DecalsPNEG-1797CE CE Approved T-Series Tower Dryer 17Electrical LockoutDC-2217BEFORE working on or in the dryerSWITCH OFF, LOCK and TAGto prevent a

2. Decals18 PNEG-1797CE CE Approved T-Series Tower DryerDC-2232Slip and fall hazard Can cause severeinjuriesDo NOT step or stand in this areaDC-2233

2. DecalsPNEG-1797CE CE Approved T-Series Tower Dryer 19For precise location of all safety decals, please refer to manual provided with the language p

2 PNEG-1797CE CE Approved T-Series Tower Dryer

20 PNEG-1797CE CE Approved T-Series Tower Dryer3. SpecificationsDryer SpecificationsElectricalStandard voltages are:1. 240V, 480V or 575V, 60 Hz2. 380

3. SpecificationsPNEG-1797CE CE Approved T-Series Tower Dryer 21Minimum Electrical Power RequirementsFuel1. Fuel types are LPG or natural gas vapor.2.

3. Specifications22 PNEG-1797CE CE Approved T-Series Tower DryerT-Series and F-Series Fuel SpecificationsT-Series and F-Series T/F-1050 T/F-1260 T/F-1

3. SpecificationsPNEG-1797CE CE Approved T-Series Tower Dryer 23DimensionsFigure 3A 1050 Figure 3B 1260

3. Specifications24 PNEG-1797CE CE Approved T-Series Tower DryerDimensions (Continued)Figure 3C 1575 Figure 3D 1875

3. SpecificationsPNEG-1797CE CE Approved T-Series Tower Dryer 25Dimensions (Continued)Figure 3E 20100Figure 3F 24100

26 PNEG-1797CE CE Approved T-Series Tower Dryer4. Dryer InstallationDryer LayoutSystem LayoutWhen considering dryer location make allowance for:1. Gra

4. Dryer InstallationPNEG-1797CE CE Approved T-Series Tower Dryer 27Standard Base for Models 1050, 1260, 1575, 1875 and 20100Figure 4A

4. Dryer Installation28 PNEG-1797CE CE Approved T-Series Tower DryerStandard Base for Model 24100Figure 4B

4. Dryer InstallationPNEG-1797CE CE Approved T-Series Tower Dryer 29Fuel ConnectionsLPG Dryers with Internal VaporizersThe dryer is designed to operat

PNEG-1797CE CE Approved T-Series Tower Dryer 3

30 PNEG-1797CE CE Approved T-Series Tower Dryer5. Operating ControlsVision Control Panel LayoutFigure 5A Vision controls are used on several GSI dryin

5. Operating ControlsPNEG-1797CE CE Approved T-Series Tower Dryer 311. CONTROL POWER switch turns ON/OFF power to the control.2. FAN switch starts/sto

32 PNEG-1797CE CE Approved T-Series Tower Dryer6. Vision Touch Screen DisplayBoot screen appears when the control power is switch ON. (See Figure 6A.)

6. Vision Touch Screen DisplayPNEG-1797CE CE Approved T-Series Tower Dryer 331. Dryer operation animation shows the status of the fan/heaters, load an

6. Vision Touch Screen Display34 PNEG-1797CE CE Approved T-Series Tower DryerOptional Operation ScreenPress View button give four (4) options. (See Fi

6. Vision Touch Screen DisplayPNEG-1797CE CE Approved T-Series Tower Dryer 35Setting the TimersPress to open the timers screen. (See Figure 6E.)Figu

6. Vision Touch Screen Display36 PNEG-1797CE CE Approved T-Series Tower Dryer5. Use when setting timers. Note default values may be entered.6. Press

6. Vision Touch Screen DisplayPNEG-1797CE CE Approved T-Series Tower Dryer 37The Setup ScreenPress adjust other dryer settings.Figure 6G 1. select

6. Vision Touch Screen Display38 PNEG-1797CE CE Approved T-Series Tower Dryer5. changes between SI and American units.6. see service section on Pa

6. Vision Touch Screen DisplayPNEG-1797CE CE Approved T-Series Tower Dryer 39Figure 6I 9. allows the dryer throughput meter to be calibrated on Figu

4 PNEG-1797CE CE Approved T-Series Tower DryerTower Dryer Gas Train Commissioning Check List and Sign-OffComponent Set PointFunctionPass/Fail/NACheck

6. Vision Touch Screen Display40 PNEG-1797CE CE Approved T-Series Tower DryerViewing the Owner’s Manuals on the Display ScreenPress then the Owner’s

6. Vision Touch Screen DisplayPNEG-1797CE CE Approved T-Series Tower Dryer 41Viewing the Dryer Shut Down HistoryPress and then history. (See Figure

42 PNEG-1797CE CE Approved T-Series Tower Dryer7. Dryer Start-UpDryer CommissioningElectrical1. Carry out earth bonding test per EN60204 and/or local

7. Dryer Start-UpPNEG-1797CE CE Approved T-Series Tower Dryer 434. Set over pressure shut off (OPSO) per table on Page 20.a. Apply air pressure via ma

7. Dryer Start-Up44 PNEG-1797CE CE Approved T-Series Tower Dryer7. Checking pilot flame current.a. The minimum flame signal, measured at the burner co

7. Dryer Start-UpPNEG-1797CE CE Approved T-Series Tower Dryer 45Figure 7C Honeywell Test Flame8. Set burner high-fire pressure.a. Re-open main gas ‘fi

7. Dryer Start-Up46 PNEG-1797CE CE Approved T-Series Tower DryerPre-Season Checks1. Inspect the accutrol metering system.a. Open the two (2) access do

7. Dryer Start-UpPNEG-1797CE CE Approved T-Series Tower Dryer 476. START switcha. Check all selector switches are OFF.b. Push the DRYER START switch.c

7. Dryer Start-Up48 PNEG-1797CE CE Approved T-Series Tower Dryer13. Burner test firea. Turn fuel ON.b. Set plenum temperature to 60°C.c. Start the fan

7. Dryer Start-UpPNEG-1797CE CE Approved T-Series Tower Dryer 49Figure 7D Tower Dryer CE Pipe Train (2" Shown)Safety shut off section(See Page 51

Table of ContentsPNEG-1797CE CE Approved T-Series Tower Dryer 5ContentsChapter 1 Safety ...

7. Dryer Start-Up50 PNEG-1797CE CE Approved T-Series Tower DryerFigure 7E Inlet SectionFigure 7F Regulator Section

7. Dryer Start-UpPNEG-1797CE CE Approved T-Series Tower Dryer 51Figure 7G Pilot SectionFigure 7H Safety Shut Off Section

7. Dryer Start-Up52 PNEG-1797CE CE Approved T-Series Tower DryerFigure 7I Modulator Section (Modulating Motor Not Shown)

PNEG-1797CE CE Approved T-Series Tower Dryer 538. Dryer Start-Up and OperationDrying TemperaturesDrying temperatures differ from crop to crop. Please

8. Dryer Start-Up and Operation54 PNEG-1797CE CE Approved T-Series Tower DryerContinuous Flow Drying Mode Using Advanced Moisture Control7. Press an

8. Dryer Start-Up and OperationPNEG-1797CE CE Approved T-Series Tower Dryer 559. Set minimum unload rate to 10% and maximum to suit the unload equipme

8. Dryer Start-Up and Operation56 PNEG-1797CE CE Approved T-Series Tower DryerFigure 8C 20. Take three (3) samples with an accurate moisture meter and

8. Dryer Start-Up and OperationPNEG-1797CE CE Approved T-Series Tower Dryer 57Figure 8D 21. Turn UNLOAD to AUTO. Advanced moisture control is now acti

8. Dryer Start-Up and Operation58 PNEG-1797CE CE Approved T-Series Tower DryerHow the Advanced Moisture Control Works1. Wet and dry moisture and grain

PNEG-1797CE CE Approved T-Series Tower Dryer 599. Drying Time TablesModel 1050Wheat, Barley, MiloSoybeansCornMoisture75°C % Unload Rate88°C % Unload R

Table of Contents6 PNEG-1797CE CE Approved T-Series Tower DryerChapter 12 Error Messages ...

9. Drying Time Tables60 PNEG-1797CE CE Approved T-Series Tower DryerModel 1260Wheat, Barley, MiloSoybeansCornMoisture75°C % Unload Rate88°C % Unload R

9. Drying Time TablesPNEG-1797CE CE Approved T-Series Tower Dryer 61Model 1575Wheat, Barley, MiloSoybeansCornMoisture75°C% Unload Rate88°C% Unload Rat

9. Drying Time Tables62 PNEG-1797CE CE Approved T-Series Tower DryerModel 1875Wheat, Barley, MiloSoybeansCornMoisture75°C% Unload Rate88°C% Unload Rat

9. Drying Time TablesPNEG-1797CE CE Approved T-Series Tower Dryer 63Model 20100Wheat, Barley, MiloSoybeansCornMoisture75°C% Unload Rate88°C% Unload Ra

9. Drying Time Tables64 PNEG-1797CE CE Approved T-Series Tower DryerModel 24100Wheat, Barley, MiloSoybeansCornMoisture75°C% Unload Rate88°C% Unload Ra

PNEG-1797CE CE Approved T-Series Tower Dryer 6510. ServicePre-Seasonal Inspection and Service1. Inspect control panels for loose wires, rodent damage

10. Service66 PNEG-1797CE CE Approved T-Series Tower DryerIn Case of Fire1. Hit emergency stop.2. Shut off power.3. Shut off fuel.4. Do not try to coo

10. ServicePNEG-1797CE CE Approved T-Series Tower Dryer 67Pre-Season Service Check List___ Lubricate blower bearings.___ Lubricate blower motor bearin

68 PNEG-1797CE CE Approved T-Series Tower Dryer11. LubricationLocation InstructionsType of LubricationLubrication IntervalAccutrol (sweep unload) top

PNEG-1797CE CE Approved T-Series Tower Dryer 6912. Error MessagesSafety Circuit Shut Down MessagesShut down warning window: Touch the Help button to d

PNEG-1797CE CE Approved T-Series Tower Dryer 71. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator

12. Error Messages70 PNEG-1797CE CE Approved T-Series Tower DryerHousing High-LimitHeater housing has exceeded 93°C and burner has locked out. This mu

12. Error MessagesPNEG-1797CE CE Approved T-Series Tower Dryer 71Unload Motor OverloadThe motor overload has tripped on the unload motor overload loca

72 PNEG-1797CE CE Approved T-Series Tower Dryer13. Wiring Diagrams for Pactrol Burner ControlUpper Terminal Strip Wiring

13. Wiring Diagrams for Pactrol Burner ControlPNEG-1797CE CE Approved T-Series Tower Dryer 73Burner/Fan Control Wiring

13. Wiring Diagrams for Pactrol Burner Control74 PNEG-1797CE CE Approved T-Series Tower DryerLower Terminal Strip Wiring

13. Wiring Diagrams for Pactrol Burner ControlPNEG-1797CE CE Approved T-Series Tower Dryer 75Safety Relay Wiring

13. Wiring Diagrams for Pactrol Burner Control76 PNEG-1797CE CE Approved T-Series Tower DryerUpper Terminal Strip Field Connections

13. Wiring Diagrams for Pactrol Burner ControlPNEG-1797CE CE Approved T-Series Tower Dryer 77Lower Terminal Strip Field Connections

78 PNEG-1797CE CE Approved T-Series Tower Dryer14. Wiring Diagrams for Honeywell Burner ControlUpper Terminal Strip Wiring

14. Wiring Diagrams for Honeywell Burner ControlPNEG-1797CE CE Approved T-Series Tower Dryer 79Burner/Fan Control Wiring

1. Safety8 PNEG-1797CE CE Approved T-Series Tower DryerTower Dryer Operations and ServiceThis manual contains important information that all owners/op

14. Wiring Diagrams for Honeywell Burner Control80 PNEG-1797CE CE Approved T-Series Tower DryerLower Terminal Strip Wiring

14. Wiring Diagrams for Honeywell Burner ControlPNEG-1797CE CE Approved T-Series Tower Dryer 81Safety Relay Wiring

14. Wiring Diagrams for Honeywell Burner Control82 PNEG-1797CE CE Approved T-Series Tower DryerUpper Terminal Strip Field Connections

14. Wiring Diagrams for Honeywell Burner ControlPNEG-1797CE CE Approved T-Series Tower Dryer 83Lower Terminal Strip Field Connections

84 PNEG-1797CE CE Approved T-Series Tower DryerNOTES

PNEG-1797CE CE Approved T-Series Tower Dryer 8515. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufa

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

1. SafetyPNEG-1797CE CE Approved T-Series Tower Dryer 9Working at HeightsWhilst the equipment has been designed to operate primarily at ground level,