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PNEG-1820
CE Compliant Top Dry
Series 2000 Autoflow
Operators Manual
PNEG-1820
Date: 04-10-12
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Strany 1 - Series 2000 Autoflow

PNEG-1820CE Compliant Top Dry Series 2000 AutoflowOperators ManualPNEG-1820Date: 04-10-12

Strany 2

2. Decals10 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowDC-2166Ear protection must be worn in this areaDC-2166Background: WhiteColors: Black an

Strany 3 - Contents

PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 113. Fuel and Electrical SpecificationsTop Dry CE Heater SpecificationsFuel SpecificationsElectric

Strany 4 - Safety Guidelines

12 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow4. Electrical InstallationThe electrical supply must be capable of the full demand from the drye

Strany 5 - Safety Guards

PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 135. Fuel InstallationFuel SupplyThe dryer requires a suitable fuel supply. Refer to fuel specific

Strany 6 - Safety in Maintenance

14 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow6. Control PanelDryer Control PanelFigure 6A Moisture Control SwitchDetermines if the grain temp

Strany 7 - Safety Sign-Off Sheet

6. Control PanelPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 15Load Auger SwitchControls the operation of the drying chamber fill system(s).Swi

Strany 8 - Fan Blades

16 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow7. Control SystemElectronic Monitoring Control SystemFigure 7A Electronic Monitoring Control Sys

Strany 9 - Unexpectedly

7. Control SystemPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 17Setting the DelaysThe following timers are set using the same procedure, but th

Strany 10 - Ear protection

7. Control System18 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowUse the Increase and Decrease buttons to select the correct time or date. Press

Strany 11 - Electrical Specifications

PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 198. Fill System Control BoxFigure 8A The fill system control box houses the motor starters for fi

Strany 12 - Emergency Stop

2 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow

Strany 13 - Liquid LPG

8. Fill System Control Box20 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowFigure 8B Ignitor and Flame Probe AssembliesFlame probeIgnitor91031246

Strany 14 - Dryer Control Panel

8. Fill System Control BoxPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 21Flame Probe, Ignitor and Burner Assemblies Parts ListFigure 8C LP Vapo

Strany 15 - 6. Control Panel

22 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow9. Error Messages and Valve Proving SystemError MessagesBurner * Loss FlameThe flame sensor in b

Strany 16 - 7. Control System

9. Error Messages and Valve Proving SystemPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 23Drying Chamber OverflowThe grain level in the drying c

Strany 17 - Extended Setup

9. Error Messages and Valve Proving System24 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowGrain High-LimitThe grain temperature in the drying ch

Strany 18

PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 2510. Initial Start-UpDryer CommissioningElectrical1. Carry out earth bonding test per EN60204 and

Strany 19 - 8. Fill System Control Box

10. Initial Start-Up26 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowGas Train (Continued)6. Set burner low-fire pressure.• Set plenum temperatur

Strany 20

PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 2711. Pre-Season ChecksBefore the dryer is filled, inspect the unit and check the operation of the

Strany 21

11. Pre-Season Checks28 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowDrying ChamberInspect each dump hopper for obstructions.Make sure that the

Strany 22 - Error Messages

11. Pre-Season ChecksPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 29Fill SystemPrepare the wet storage tank to deliver grain to the dryer.Make

Strany 23

Table of ContentsPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 3ContentsChapter 1 Safety ...

Strany 24 - High Gas Pressure Switch

30 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow12. Autoflow TheoryTop Dry Autoflow Theory of OperationControl Panel Switch Status• Control powe

Strany 25 - Dryer Commissioning

12. Autoflow TheoryPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 31During the dump cycle 1/3 of the grain is dumped into the storage chamber.Aft

Strany 26 - Gas Train (Continued)

32 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow13. Start-Up ProcedureInitial Dryer Start-Up1. With Control Power switch OFF, turn ON the main p

Strany 27 - Control Power Switch

13. Start-Up ProcedurePNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 3312. Set the grain temperature set point as follows:• 82°C Drying temperatu

Strany 28 - 11. Pre-Season Checks

13. Start-Up Procedure34 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowNormal Start-UpWhen the dryer is started with grain in the drying chamber

Strany 29 - Emergency

PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 3514. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it

Strany 30 - Emergency Stop Switch Status

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in

Strany 31 - 12. Autoflow Theory

4 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow1. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/o

Strany 32 - Initial Dryer Start-Up

1. SafetyPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 5Fan/Heater Installation and Operating InstructionsThank you for choosing a Top Dry Serie

Strany 33 - 13. Start-Up Procedure

1. Safety6 PNEG-1820 CE Compliant Top Dry Series 2000 AutoflowSafety in MaintenanceShut off and lock power and fuel supply to the dryer before enterin

Strany 34 - Last Fill

1. SafetyPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 7Safety Sign-Off SheetAs a requirement of O.S.H.A., it is necessary for the employer to t

Strany 35 - Conditions and Limitations:

8 PNEG-1820 CE Compliant Top Dry Series 2000 Autoflow2. DecalsSafety decals must be read and understood by all people in and around the top dry area.

Strany 36 - CN-203943

2. DecalsPNEG-1820 CE Compliant Top Dry Series 2000 Autoflow 9 Isolate and lock from power before removing guards or opening enclosure R

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